10 Best Stick Welders (2020) Full Review & Guide

Stick welding is an old method of welding that involves joining metal pieces such as iron, aluminum, or steel. It’s a popular method loved by many due to its simplicity and versatile nature. Although professionals mostly use a stick welder, in the recent past, it has become a popular tool used by DIY fans at home.

If you are a beginner, shopping for this device can be overwhelming due to the overflowing options on the market. If you are an expert, there are various factors to consider since you’d want a device that will hold well for long.

Whatever your reasons for shopping, the best stick welder is one that will give you value for money. Worry less, in here; we have rounded up ten best stick welders to make your shopping experience trouble-free. Let’s get started.

10 Best Stick Welder Reviews

Hobart 500571 Stickmate 210i

Hobart 500571 Stickmate 210i
10 Reviews
Hobart 500571 Stickmate 210i
  • Dependable, reliable and rugged
  • Easy to carry & store. Weighs under 20 lbs
  • Easy, quick, reliable starts with hot start technology

The Hobart 500571 stick mate is a powerful tool running on a power input of 240 volts and produces a DC output power of 210 Amps. We recommend this tool due to its lightweight, which is much lower than most stick welders.

Weighing only 15.50lb, and this makes your work easier, especially when working on a large project. Also, storage will not be a problem since it can fit small spaces. It’s a versatile tool useful in a wide range of applications such as DIY, farming, and ranching. It’s also valuable for metalwork and general maintenance or repair.

This tool relies on “hot-start technology,” which allows for an easy and reliable starting process. You can also control the amperage while working on your projects. Also, the high power output of 210 Amps lets you weld thick and sturdy materials.

Something else to note is that the package comes with an electrode cord fitted with a heavy-duty holding feature. There is a work cable measuring 10ft and comes with a clamp. The 6.5 inches power cable is long enough, and this allows for mobility.

Overall we choose the Hobart since it’s a practical tool for both DIY and large project applications. Similarly, it’s a reliable tool, easy to use, and versatile. It joins meticulously to produce high-quality welding.

Pros
  • Reliable start process
  • Long power cable
  • Versatile tool
Cons
  • The knob control lacks markings

AmicoPower ARC-160D

Amico ARC-160D, 160 Amp Stick ARC IGBT...
120 Reviews
Amico ARC-160D, 160 Amp Stick ARC IGBT...
  • ARC-160 Is a professional welding machine with industrial level, very easy...
  • Advanced IGBT inverter technology, excellent Arc stability, hot start,...
  • Automatic compensation for voltage fluctuation, over-voltage protection,...

The AmicoPower ARC-160Dis an excellent powerful welding machine for small and large projects. It’s lightweight with easy controls and features a compact design that makes it easy to store anywhere. This tool strikes pretty easy, smooth, and steady, and once it starts, you only need to drag for an excellent job.

If you are looking for a powerful welder in a tiny package, you can consider this stick welder. The Amico made its debut in 2016 and featured the inverter and hot-start mechanism that offers excellent welding stability. With this welder, you don’t need any other tool since it can work under 230 voltage and AC of 115V.

This tool comes fitted with an LED screen, and this makes it easy for you to view the amount of power usage. It is boosted by digital amperage control.

Amico is a versatile tool for various applications. You can use it on thin metals as well as thick ones. Therefore, you can use it for home-based projects, vehicle repairs, and fabrication projects involving metal.

This machine allows for adjustability, which gives you better control when using hot current. When it comes to electrodes, the flexibility makes it suitable for acid or basic electrodes.

Excellent voltage properties and function enhance the durability of a welder. This welder does not disappoint and is well protected from over or under loads. There is a duty cycle of 60%, and this makes it one of the best tools on the market.

Pros
  • Protection properties against over or under voltage
  • Digital amperage control
  • The kit has all the accessories you need
Cons
  • More of a beginner’s tool not suitable for complex tasks

AMICO POWER ATIG1852018

AMICO POWER ATIG1852018 TIG-185/180 Amp HF...
44 Reviews
AMICO POWER ATIG1852018 TIG-185/180 Amp HF...
  • Multifunction: TIG/ stick/ arc 2-in-1 welder
  • Tig-185 is ideal for high frequency TIG torch with stick/arc welder, hf...
  • Advanced IGBT Inverter technology, excellent arc stability, 15-180 amps...

The Amico Power ATIG1852018is more of a heavy-duty welding machine considering its various features. For starters, it costs more than ordinary stick welders and weighs a little bit heavier. The package comes with a TIG torch, an electrode holder, clamp, hose, cable, and instructions manual.

If you have a large project, you’ll find this tool more reliable since it offers a 60% cycle at an average amperage of 180 AMP. All the above, coupled with the inverter mechanism, make it a multifunctional tool that can weld a thick or thin metal piece.

There is a voltage control function that protects against under or overvoltage. Therefore it protects the tools and guarantees durability. Other useful features include the temperature and amp control functions.

This super welding machine will not disappoint more, so if you are a beginner. The instruction manual is easy to read and understand.

Without a doubt, this is a highly reliable and efficient machine suitable for several applications. We recommend it due to its versatility, ease of use, and adjustable features. You can never go wrong by picking the Amico Power ATIG1852018 stick welder.

Pros
  • Compact size for easy storage
  • Has a variety of accessories
  • Has voltage protection
Cons
  • Heavier than most welders
  • Pricey

Lotos LTPDC2000D Non-Touch

Sale
Lotos LTPDC2000D Non-Touch Pilot Arc Plasma...
180 Reviews
Lotos LTPDC2000D Non-Touch Pilot Arc Plasma...
  • [Non-Touch Plasma Cutter] Pilot Arc Torch Efficiently Cuts Though Rough,...
  • [TIG Welder] Quality TIG welding on Stainless or Steel and Precise Welding...
  • [Stick/MMA Welder]Easy ARC Start,Stable Welding Arc,Deep Weld Pool and...

One of the reasons the Lotos LTPDC2000D Non-Touch welder made it to the top of our list is the fact that it’s a multi-purpose tool. It’s a powerful tool that combines three functions in one. You will get value for money since you can use it for TIG welding, stick welding, and plasma cutting. It’s a dual voltage machine suitable for both uses in large projects.

When it comes to performance, this dual voltage machine will not disappoint. If you are a professional, you can spare a few dollars and choose this tool since it’s a heavy-duty machine for a variety of applications. It uses the non-touch technology that can cut thin, thick, and rusted metal with little or no slag.

Another useful feature is the IGBT technology, which makes the tool energy efficient. The inverter technology also ensures there is efficiency, and this lowers your utility bills. You can also adjust the amount of heat due to the amperage control, and this prevents over or undercurrent.

This machine is incredibly easy to use and comes with an instruction manual, and if you are a DIY fan, you can get your hands on it with less difficulty.

We recommend the Lotos welder due to its outstanding features, ease of use, and versatility that makes it suitable for professionals and DIY enthusiasts.

Pros
  • Three in one tool
  • Energy efficient
  • Advanced features
  • Versatility
Cons
  • Pricey

EVERLAST PowerARC 140 140amp Lift Start

EVERLAST PowerARC 140STi 140amp Lift Start...
202 Reviews
EVERLAST PowerARC 140STi 140amp Lift Start...
  • Compact and portable with carry case
  • Lift TIG function with standard 17 series gas valve torch
  • Simple easy to use

The EVERLAST PowerARC 140 is a decent welder you can use for your professional and DIY projects. It’s a high-performance TIG welder and flexible for use in various applications such as steel and stainless steel welding. This welding machine is versatile, suitable for stick welding, and TIG welding.

This tool promises a simple operation since it usually uses a special type of a connector, namely DINSE 25mm. Further, it has a wide range of incredible features that boosts its performance. For example, the gas regulator is located in the torch knob.

This welding tool uses IGBT technology, which allows for lower energy consumption. Therefore your bills will be moderate, and this also protects its warranty, thus enhancing its durability. It’s also lightweight and you can take it along for your outdoor projects.

Unlike some complicated models out there on the market, the EVERLAST is a user-friendly device since it as a LED display that shows you the current setting. This feature makes it easy to operate more, so if you are a beginner. The screen also allows you to control the settings easily and adjust to your preferred option.

Pros
  • Multi-purpose
  • Incredible features
  • Low power consumption
  • User-friendly
  • Adjustable settings
Cons
  • Suitable for simple tasks

ARC Welder 160A Stick Welding

SUNCOO 160A ARC Welding Machine 110V Mini...
20 Reviews
SUNCOO 160A ARC Welding Machine 110V Mini...
  • ENERGY-SAVING WELDER. The current can be regulated from 90 to 160 amperes....
  • SUNCOO ARC-160.Rated Duty cycle: 20%, Rated input(KVA): 6.5, Dia of...
  • Made of high-quality magnetic materials, the energy-saving welding machine...

If you are looking for a power tool for your welding, you can pick the ARC Welder 160A Stick Welding. This little welder does an excellent job and has a wide range of adjustable features. It automatically switches the AC to DC voltage hence allowing you to work.

It’s a compact size, portable and therefore, you can take it along for some emergency projects such as vehicle repairs. Moreover, it comes in a carry case that makes portability a bliss. It features the IGBT technology that enables a reliable start, a high-quality finish, and deep cuts.

This machine is a high-performance welder that produces flawless cuts even on thick metals. The LCD is convenient and allows you to view the readings easily.

The arc stick welder has the advantage of inverter technology, which boosts performance with a phenomenon duty cycle of 60%. It’s a versatile tool you can use for TIG and stick welding. In the package, you will find an electrode holder, a clump, and a cord.

We recommend this machine whether you are using it at your workshop, outdoors or home, you will not regret the purchase.

Pros
  • Has a digital display
  • Compact and lightweight
  • Uses inverter technology
  • Highly efficient

Cons
  • Ideal for light projects

Reboot Mig Welding Machine 220V,200

Mig Welders Flux Core 200Amps MIG200 Gas and...
12 Reviews
Mig Welders Flux Core 200Amps MIG200 Gas and...
  • 240 volt input and 200 amp output mig welder.Duty cycle: 40% at 200A and...
  • Accepts 2-10 pounds flux core and solid wires .030"-.035"(0.8/1.0 mm...
  • Multi Use:MIG/Stick Gas/Gasless /Lift TIG,2T/4T welding model are...

Most lowly priced welders may not be ideal for large projects. For a professional, you need a tool that will perform well while giving you value for money. In this case, you can pick the Reboot Mig, which is a three in one multi-purpose welding machine for indoor and outdoor use.

This welder is a powerful machine with a 240V input, 200Amp output, and a duty cycle of 40% and 100% depending on the power output. It’s suitable for MIG, Stick, and TIG welding. However, the kit does not contain a TIG torch.

Although it costs more than back stick welders, it’s a versatile tool for DIY, general maintenance, repairs, fabrication of metal parts, and much more. As well, you can use it for cutting thin and thick metal. It’s an efficient machine, and you will be amazed by the high-quality finishes.

The package is all-inclusive, and inside you’ll find everything you need to get started. For example, there is the clamp, electric holder, torch, and a gas hose.

We recommend the Reboot Mig welding machine due to its great value, versatility, and high performance.

Pros
  • Versatility
  • Efficiency
  • Great value for money
  • Portability
Cons
  • Costly

ZEN STYLE Portable DC Inverter

ZENSTYLE Arc Welding Machine DC Inverter...
47 Reviews
ZENSTYLE Arc Welding Machine DC Inverter...
  • 〖Dual Voltage〗Practical dual voltage input design ensures you don’t...
  • 〖Multipurpose〗This welder is suitable for welding mild steel, stainless...
  • 〖Portable Design〗Compared with other conventional large bulky welder,...

The ZEN STYLE Portable DC Inverter is a welding machine that offers a wonderful combination of different aspects to deliver clean cuts. For starters, it features a double voltage that allows you to use at home and the workshop for professional use. Further, it uses the IGBT system that distributes heat evenly, thereby saving energy and lowers utility bills.

The ZEN STYLE is a multifunctional tool you can use for a variety of tasks such as welding thin and thick metals. The compact and lightweight design let you handle your outdoor tasks with ease. Also, it has a carrying strap that makes it easy to transits and storage.

This welder is a safe tool suitable for home use since it has protection against under or over current. The package includes an electrode holder, plug, and other accessories to get you started. Also, it’s easy to use the device, and if you are a beginner, you’ll get your hands on it within a short time.

Pros
  • Has a carry handle
  • Easier to convert from AC to DC
  • Energy Efficient
  • Safe to use
Cons
  • Suitable for light projects

Weldpro Digital TIG200GD ACDC 200

Weldpro Digital TIG 200GD ACDC 200 Amp...
54 Reviews
Weldpro Digital TIG 200GD ACDC 200 Amp...
  • Weldpro's flagship 200 amp AC/DC TIG welder that goes beyond simply welding...
  • The model 200 is also a digital designed TIG welder equipped with full...
  • Start and end amps, upslope, downslope, fully adjustable pulse, AC balance,...

We choose the Weldpro Digital Welder due to its LCD screen that displays the reading making it incredibly easy to use. This welding machine is one of the most expensive on the market but also one that has a high capability and exceptional performance. The wide range of adjustable settings enables you to work comfortably, depending on your welding needs.

There are other features, such as the foot pedal, for smoother operation, and lets you have total control when working on your projects. It’s a versatile machine suitable for TIG and Stick welding. Adaptability extends to the fact that it has a dual current setting that allows for professional and home use.

The Weldpro has a lightweight design, and therefore, you can tuck it in your trunk for outdoor use. It’s also compact size; hence, you won’t have a problem with storage.

Professionals use this machine for light tasks due to the small amperage; similarly, if you are looking for a tool for home this, we highly recommend this tool.

We recommend the Weldpro Digital welding machine due to its user-friendliness, multi-purpose use, and portability.

Pros
  • Has an easy to read digital screen
  • Foot pedal for better control
Cons
  • Pricey

PrimeWeld Ct520d 50 Amps Plasma Cutter

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200...
152 Reviews
PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200...
  • MULTIPURPOSE WELDER AND CUTTER: Cut many metals up to 1/2" thick with the...
  • VERSATILE 3-IN-1 WELDING/CUTTING MACHINE: The 50A plasma cutter is used for...
  • UNIQUE MULTIPURPOSE WELDING MACHINE/PLASMA CUTTER IN DESIGN & PERFORMANCE:...

The PrimeWeld is a high-performance welding machine that combines three functions in one. It’s suitable as a plasma cutter, stick welding, and TIG welding. You will be amazed by its versatility of this tool. It can cut a variety of metal sizes, and its plasma cutting capability ensures clean cuts on any metal with accuracy.

This exceptional welder works on a 50 Amp for plasma cutting, 200 Amp for stick and TIG welding. Also, there are accessories, such as the TIG torch and electrode holder. It also comes with an instruction manual that’s easy to read and understand.

The PrimeWeld is a durable machine that will last many days. It may cost more than most standard welding machines. However, you will get value for money. It’s suitable for home use since it allows for easy conversion of power voltage from AC to DC.

Pros
  • Lightweight design
  • Versatility
  • Durability
Cons
  • Pricey

Buyers Guide for Stick Welder

When buying a stick welding machine, there are a few things to consider. Below here, we highlight the critical factors based on our research.

The type of metal to weld

Stick welders can join or cut different types of metal from steel, aluminum, rough or rusty metal. They are ideal for different types of metal fabrications. Before you pick a stick welder, it’s essential to consider the metal that you will cut.

If you have a large project, you can choose a three in one welding machine suitable for TIG welding, Stick welding, and plasma welding. A MIG Welder is versatile and can be used on almost all types of metals. Likewise, if you are working on thick metal, you may need a powerful tool to deliver high current.

Power consumption

Welding machines use electrical power, and they may raise your energy consumption if you are working on large projects. The best tool is one that is energy efficient, as this will enable you to make significant savings in your utility bill.

Adjustability

The best welding machine is one that lets you choose the setting to suit your welding needs. Most options have an LCD screen with easy to read settings and therefore enable you to have more control when working on your metal pieces.

Advanced features

Modern welding machines feature a hot start technology that ensures a secure and reliable starting. When shopping, this is an essential consideration, and you can check on the amperage feature that lets you have maximum control of your project.

Portability

Portability is vital when it comes to choosing a welding machine for your projects. Whether the device is for DIY projects or professional metal works, it should be lightweight to allow for easy mobility. If you are an expert handyman, chances are, you may have some outdoor projects to attend.

Some of these machines weighing above 20 pounds feature a handle or a carry strap for ease of transit. Similarly, portability goes hand in hand with a compact design. A sleek machine will fit even in small spaces such that storage will not be an issue.

Duty cycle

The duty cycle determines how your welding machine will hold when working on your metal piece. For a DIY tool, you may not worry too much about a longer cycle since the projects are smaller. However, for a heavy-duty application, a longer cycle is preferable.

Cost and value

The issue of cost will depend on your budget and specific needs. If you are on a tight budget, there are budget-friendly options that will do the job correctly.

In the same breath, if you are a professional, a heavy-duty stick welder is ideal for your projects. However, such tools are pricey, and you may need to dig deeper into your pocket.

Conclusion

From the review, it’s evident that a stick welder is a useful machine for your metal works. However, due to the wide variety of such options on the market, it can be overwhelming picking the best tool.

In this guide, we have highlighted several machines based on several factors, such as performance, energy efficiency, portability, features, and budget. Whereas all these factors are necessary, the best stick welder is one that will offer a good value for money.

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