How to Set Up A MIG Welder Step By Step

Are you familiar with what welding is? This is the process wherein metals can be joined together so that they can form the right structure that is needed for specific tasks. Welding can be done with the use of the right tools that should be set up correctly to ensure that they will work well.

There are certain things that you have to remember before you learn some more information about setting up the needed tools:

  • Make sure that the machine has enough air.
  • The wire should be properly threaded.
  • All of the safety features are turned on.

Once you are sure about these things, then you can proceed to know how to set up a MIG welder with gas.

How to Set Up a MIG Welder with Gas

It may be complicated to set up the welder in the beginning, especially if you do not know a lot of details about it. The more interested you are, the more that you can pick up and do the right process.

  • The fume extractor should be moved over the welding area. Turn it on, and it will automatically detect the fumes that should be removed from the area. You can also make use of the light that may provide you with more details regarding some fumes that may be within the area.
  • Attach the ground clamp to an available metal surface. This will make sure that you will get enough ground to continue with the process.
  • The adjusting screw should be loose, so check this before proceeding to the next step.
  • Use a handwheel to open the cylinder. There is something that you should remember when trying to open the handwheel, make sure that your hand will be placed around the wheel and not above the wheel. There are instances when there may be high pressure inside the gas cylinder. It will be safer to put your hands around the wheel just in case. The moment that you open the cylinder, the pressure gauge will change.
  • Turn the adjusting screw so that you can reach the needed amount to make welding possible. It would probably be from 10 to 15 CFH.
  • Know more about the welding settings that are needed depending on the items that you are going to weld together. The welding settings can be located in different areas depending on the machine that you will use.
  • You need to know more details about the following:
    1. The wire size
    2. The gas composition that can be found in the cylinder
    3. How thick the material that you are going to weld is

The MIG welder settings for sheet metal will be different from the settings that will be used for a much older type of metal.

Once you can figure out these things, then you will already know what your set up is going to be.

  • Turn on the welding machine. You have already applied the proper settings that you will use to weld items properly. Plus, you have already secured the area, so you know that it will be safe for welding.
  • Make further adjustments. There are some things about your settings that you can change further when you turn on the welder. You may need to adjust the wire speed and make sure that the values that will be placed are proper for what you need.
  • The welding touch should have just the right amount of wire. Can you imagine trying to weld without a wire installed on the torch? You can place a long wire then clip the wire to your desired length depending on what your torch needs.
  • Make sure that the components are correctly welded together. There are different techniques that you can follow for the different materials that you will encounter while welding. It is best to know more about the various methods so that you can use these details on your next welding sessions.
  • The wire feed should be set to low. Double-check the item that you have welded if you are already happy with it. If you are, then change the wire feed to low. The lowest setting can depend on what machine you are using.
  • Make sure that the gas cylinder valve is closed properly. One of the main reasons why some people’s homes may become involved in fires is because of gas valves that have leaked. Close the handwheel in the opposite direction that you used to lessen it. Make sure that you will close the handwheel until such a time when it is already tight.
  • Bleed the regulator. You need to do this to ensure that the CFH will drop to the lowest possible level.
  • The adjusting screw should also be removed. This means that you need to make the motion of unscrewing until you have the adjusting screw in the palm of your hands.
  • Turn off your welder. Make sure to check the on/off button and set the switch to off. This will make sure that your welder will not suddenly turn on when it is not being used.

What Kind of Gas Does MIG Welder Use?

It can be attractive to some people to know what type of gas is being used in welding. The most common type of gas is called Argon. This is known to be a shielding gas, and this can be used for a wide variety of purposes.

This type of gas is useful because this will make sure that there is no other type of gas that can be found in one area. The air−free zone will make sure that things can be done correctly while you are welding different metals together. You can also research further on how to set up a MIG welder without gas if in case you need to have the right machine, but you do not have the right gases to use.

Welding can be fascinating, especially after you complete your first project with the help of your chosen machine.